Fully automatic disposable surgical three-layer medical mask production line mask making machine

3 PLY Mask Automatic Production Line(1+1)Equipment OverviewProduction line brief :The one-to-one full-automatic face mask machine is composed of a mask body machine and an ear band machine. An automatic conveyor and a connection machine are added. When the mask body is outputting by shaping machine, its&

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3 PLY Mask Automatic Production Line(1+1)
Automatic Disposable Surgical 3 Ply Medical Face Mask Production Line Face Mask Making Machine


  1. Equipment Overview
    1. Production line brief :
The one-to-one full-automatic face mask machine is composed of a mask body machine and an ear band machine. An automatic conveyor and a connection machine are added. When the mask body is outputting by shaping machine, its transported to the turning mechanism by the conveyor belt,and then turn the mask tray over to the conveyor belt which is connected to the ear loop welding machine through a tilting mechanism,Next,the mask bodies are then delivered to the first mask tray on the front of the welding machine's conveyor .Finally, putting the mask pieces into the mask tray of the ear loop welding machine by pressing down the cylinder.Subsequently, the ear loops welding machine completes the ear band fusion, wrapping and other actions.This production line adopts ultrasonic welding method ,PLC, touch screen control;main conveyor belt adopts single-phase motor transmission, stepping motor turnover; with accurate transmission, stable control and adjustable speed.

 
    1. Machine layout



Automatic Disposable Surgical 3 Ply Medical Face Mask Production Line Face Mask Making Machine

1.3 The basic parameters of the equipment
1.Dimensions of equipment: Length × Width × Height: L4520mm*W3500mm*H2050mm

2.Equipment color:White
3.Weight: ≤2000k
4.Power: 20VAC±5%, 50HZ,Rated power about 5KW
5.Environment:  no flammable, corrosive gas ,dust free (no less than 100,000th grade)

 
  1.  Main structure of the equipment 
2.1 Material request&Equipment specification
No.Parts namequantity
  • Remarks
1Tension unwinding mechanism4 
2Nose strap induction unwinding mechanism1 
3Nose bar straightening mechanism1Width 3-7mm
4Bridge of the nose drive,&cutting mechanism1Width3-7mm
5Fabric flanging
mechanism
1
 
 
6Weld edge sealing mechanism1Doubling piece
7Fabric driving mechanism2
 
 
8Fabric fan folding mechanism1  
9Roll weld side joint mechanism1  
10Roll sealing mechanism1  
11Transfer lines2  
12Shunt institutions1  
13Automatic ear loop welding machine2 
14Blanking line1  
15operating system1  
16operation panel1  

Material request and product specifications

3.1 Raw material specification:
ItemHanging scroll numberWidth(mm)roll material outer diameter (mm)Barrel inner diameter (mm)Weight
Fabric3170~200
 
Φ600Φ76.2
 
Max 15kg
Nose bridge13-7Φ400Φ76.2
 
Max 25kg
Ear loop4 3
 
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3.2  Production standard:
Final products: Standard: 175 x 95mm  



 
  1. Technical Parameter
4.1 Production capacity:
Equipment production speed: 80PCS-120PCS / min
Final products qualification rate :99%
Equipment failure rate:2%
 
  1. General configuration and standard requirements
5.1 Main components
No.Name  BrandRemarks
1 Servo motor HCFA OR FATEK 
2PLCHCFA OR FATEK 
3InterfaceHCFA OR FATEK 
4SensorsOmron or Panasonic 
5Ultrasonic 20K and 15K 
6Electric partsHCFA OR FATEK 

5.2 List of wearing parts
No.ItemspecificationquantityRemark
1Tool Box-1  

 

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