Low-cost automatic three-layer medical disposable flat mask machine mask production line

Low price full-automatic 3ply medical disposable flat face mask making machine mask production line  1. Equipment Specification This face mask making machine is mainly used for the manufacture of disposable masks, using ultrasonic welding and photoelectric control technology, which can complete the welding of the

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Low price full-automatic 3ply medical disposable flat face mask making machine mask production line 


 
1. Equipment Specification
 
This face mask making machine is mainly used for the manufacture of disposable masks, using ultrasonic welding and photoelectric control technology, which can complete the welding of the mask body and ear straps at a time, with a single channel structure. The fully automatic standardization process can greatly reduce labor costs, and effectively reduce manual contact in the production process to achieve aseptic standards, which is the ideal equipment for mask making.
 
2.Overview of machines

Low price full-automatic 3ply medical disposable flat face mask making machine mask production line
 
3.Process flow
Low price full-automatic 3ply medical disposable flat face mask making machine mask production line

 
Material shelf:
According to the manufacturer's own production requirements, the required raw materials
(25 g PP non-woven fabric, 25 g melt-blown fabric, 25 g PP non-woven fabric, nose bridge) are placed on the material rack.

Low price full-automatic 3ply medical disposable flat face mask making machine mask production line

Mask film machine:
The film machine will fold the main body of the passed mask, automatically wear the nose bridge, and automatically cut it to produce a flat mask semi-finished product.

Folding roller: Trimming the three-fold prefix in the middle of the body.

Folding plate: Three-fold molding in the middle of the body.

Nose line set: Cut the nose line to form it, and pass it into the fabric.

Forming group: The fabric is welded twice, cut into pieces, and transported to the next equipment.

Low price full-automatic 3ply medical disposable flat face mask making machine mask production line

The main body of the automatic welding ear belt machine:
The earband welding machine transfers the semi-finished masks from the conveyor belt and uses ultrasonic welding technology to weld the earbands to the mask body to complete the welding of the flat masks, and the finished flat masks are completed.

Feeding driving wheel: When the feeding control wheel leaves the bottom of the slide bar, the ear belt starts feeding until the feeding control wheel returns to the bottom of the slide bar.

Feeding driven wheel: Tighten the ear strap

Feeding control wheel: Control the stop and open of the feeding drive wheel
Ear strap length adjustment block: When the length of the ear strap is required to be lengthened, it can be adjusted here.

Rotating disk: Rotation causes the earband to move.

Open claw push: Push the material after the ear is melted.

Closing claws: Clamp the ear straps for intermittent fusion.

Earband thread clamp: Refers to clamping the earband thread for continuous production.

Matters needing attention: Please feed and adjust in the stop state.

 
4.3Ply medical disposable flat face mask prodution line Composition
Part NameModelQuantity
1+1 fully automatic high-speed production lineOYD-PM200107001GS1


 
5.Main advantages


5.1 The machine has high running speed and stable performance
5.2 Using ultrasonic welding technology, the finished product is beautiful, hygienic and environmentally friendly.

5.3 The entire production line is automatic operation from feeding, nose line insertion, edge banding and cutting finished products, high efficiency and labour-saving.
5.4 The frame structure is made of aluminium alloy, the key parts are made of stainless steel, the whole line is not rusty, durable, easy to clean, beautiful and so on.
5.5 Computer PLC programming control, servo drive, a high degree of automation. High stability, low failure rate and low noise.


6. Main parameters
 
ModelSK-1011
Speed85-95 pcs/min
Mask size(L)175mm  X  (W)95mm
Fabric width200mm
MaterialNon-woven fabric, filter paper, bridge of nose, ear band
Mask typeOuter ear
Equipment power13kw
Ultrasonic frequency20KHz
Air consumption5-6kg/cm²
Voltage220V,50Hz
Machine size5000(L)X2500(W)X1500(H)mm
Weight800kg

7. Configuration table
 
NO.Accessories nameBrand
1Display Touch screenINOVANCE
2Servo motorINOVANCE
3PLCINOVANCE
4Magic eyeOMRON
5ButtonKndele
6Emergency buttonKndele
7Two position switchKndele
8Power switchMEANWELL
9Intermediate relayKACON
10BreakerTENGEN

8. Applicable material specifications
 
ContentMaterial nameConsumablesUnitRemarks
Raw materials (Customers can control raw materials according to cost)25g PP non-woven fabric0.42pcs/g25g non-woven fabric for waterproof PP, outer layer
25g meltblown cloth0.42pcs/gIntermediate filter 90 meltblown cloth
25g PP non-woven fabric0.42pcs/gInner non-woven fabric
nose bridge strip0.28pcs/g3mm single iron core nose bridge strip
3500 masks per kg
Ear strap rope0.33pcs/g2.5MM ear strap rope 1000 meters per kilogram, 30CM for each mask

Our service:
Low price full-automatic 3ply medical disposable flat face mask making machine mask production line
We have more than 20 professional technical r&d engineers and 100 professional installation and commissioning engineers, which can quickly complete your order.So far, has been exported to India, the United States, Russia, Vietnam, Egypt, Turkey, Canada, Australia, South Korea and other countries, and even South Korea and Turkey government departments partners.

Low price full-automatic 3ply medical disposable flat face mask making machine mask production line


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