3 Layer Surgical Mask 3 Layer Disposable Surgical Mask Medical Mask Making Machine

DS-68 Semi-auto Disposable Medical Respirator Surgical Face Mask  Making Machineproduct description:This Automatic mask shape machine and earloop machine is highly recommended.It will be easier than the full-automatic one. If you take extra more sets of earloop machines, the speed can easily increase. Su

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DS-68 Semi-auto Disposable Medical Respirator Surgical Face Mask  Making Machine
3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine



product description:
This Automatic mask shape machine and earloop machine is highly recommended.
It will be easier than the full-automatic one. If you take extra more sets of earloop machines, the speed can easily increase. Such as if you get extra one set earloop then you can get extra 20pcs /Min. We did suggest one head face mask shape machine + Work on 2-3sets earloop machine.
Speed will match 30-60pcs/Min

Features:
1.Automatic tension control of raw materials to ensure the balance of raw material tension and the qualified rate of finished products
2. Color-printed first-line brand ultrasonic welding machine with good welding quality and durability;
3. Modular, user-friendly design and easy maintenance;
4, computer PLC programming control, servo drive, high output, good stability, low failure rate;
5, photoelectric detection of raw materials to avoid errors and reduce waste;
6, can produce 1 to 4 layers of mask body (with activated carbon adsorption material in the middle to produce anti-smoke masks), which meets the production needs of enterprises;
7. This equipment has the function of total count and batch count. The number of batch count can be set arbitrarily
8. Replacing the mold can produce masks of different sizes and styles;
9, the entire equipment uses aluminum alloy structure, beautiful and solid without rust;
10. When the equipment is abnormal or the material is cut off, it will automatically stop the alarm and the screen will guide you to deal with the abnormal situation quickly.

Basic parameters:
 
Mode of productDS-68
Production capacity10-120 pcs/min
Machine air pressure0.6Mpa/0.8Mpa
Machine power15KWS
Machine weight1050KGS
Control modePLC
Power supply200V 50/60Hz.
Test wayphotoelectric detection


Below is the comparison of the investment,



 

 

 
 
DS-68

 
Automatic Face Mask Production Machine in the Market

 
(i)                  Stability

 
High
Simple structure, manual cooperation with machine, low probability of problem


 
Low
Complex structure, multiple machines (1 mask sheeter, 1 slicer, 2 mask welding lines), the probability of problems is high, if one unit has a problem, the entire line stops


 
(ii)                Leadtime

 
7 Days

 
30 Days

 
(iii)              Investment

 
Low
Small footprint, flexible configuration of personnel and earloop welding machine, simple commissioning and short time


 
High
Large area, need to hire professionals to commission, long set-up time, difficult


 
(iv)              Capacity

 
110 ~ 130 Pcs/Min

 
60 ~ 80 Pcs/Min

 

 

Masks Produced by this Line Can Meet Testing Standards
l Disposable Face Mask (YY/T 0969-China, BS EN14683-Europe, ASTM F2100, ASTM F2101-USA)
l Medical Mask(YY 0469, BS EN14683, ISO 22609, KS K ISO 22609, ASTM F2100, ASTM F2101)


3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine


 
Material selection reference
Production accessories required for the high speed flat ear mask production line:
A. Outer layer: 175mm wide, 09AC blue, 25 grams of PP non-woven cloth, surface diameter:
600mm (recommended), inner diameter of paper reel: 75mm, weight limit: 10KG.
B. Middle layer: 180mm wide, white, plate diameter 600mm, paper reel inner diameter 75mm, add
electric melt-blown cloth, weight limit 10KG.
C. Inner layer: 195mm wide, white, 600mm in diameter, 75mm in diameter of paper roll, PP
non-woven fabric, 10KG in weight limit.
D. Nose clip strip (single center) : size: 3*0.8mm (recommended), inside diameter: 200mm.
E. Earline: size: 3*0.8mm (recommended), bagged or boxed.

Working power supply:The device is220VAC±5% ,50HZ and Rated power is about 9kw;
· Compressed air:0.5~0.7 MPa,Its flow rate is about 300L / min;
· Operating environment: temperature 5 ~ 35 ºC, humidity 5-35% HR, no flammable, corrosive gas, no dust (cleanness no less than 100,000 grade).



5.Finished products picture:
3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine

3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine








Machine Details  picture
3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine
3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine
3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine

Main Parts
NameBrandOrigin
Servo MotorDeltaTaiwan
Frequency ConverterDelixiChina
CylinderSMCJapan
PLCMitsubishiJapan
Touch ScreenXinjieChina
Ultrasonic GeneratorFactory own brandChina
Ultrasonic ConverterNTKJanpan
 
Ultrasonic Horn
(Material: Titanium)
Factory own brandChina

E. Spare Parts:
1. Relay: RM4S-U DC 24V  5pcs
       RM2S-U DC 24V  5pcs
2. Fuse 20pcs
3. Fan: SJ92025HA2 AC 220V 2pcs
4. Ultrasonic component:
  PCB0501B  2pcs
  PCB0501A2  2pcs
  PCB0501F 2pcs
  Transducer 1pcs
  Horn 1pcs

3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine

 
  1.  Proximity Detector: QL-08N  4pcs
    6. Blank cutting knife: 2
    7. Ear-loop cuter: 3
    8. Ear-loop welding head: 3


3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine
3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine

3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine


About US:

CHINA SME GROUP Co., Ltd is a leading manufacturer in the field of Non-woven deep processing equipment devices since 2008. In the past 10 years, MOTECH has targeted on the technology development, precise manufacturing, professional marketing, satisfied technical support and OEM solutions. We offer Medical/Labor Protection Mask Making Machine; Non-woven cosmetic product making machine;Medical Disposal Making Machine; Non Woven Aviation/Hotel Product Making Machine; and Medical Disposal Making Machine to fit the needs of different industries.

Due to continuous efforts in the field of Non-woven deep processing equipment devices, MOTECH  Machinery was honored to obtain CE certificate and ISO 9001 certificate showed our emphasis on safety ,quality and has a successful sale in Asia, American, Africa and so on. MOTECH looks forward to establishing a long-term and mutual beneficial partnership with more agents or distributors all over the world. Moreover, We provide the OEM solution based on strict quality control for famous companies in Japan, USA etc.

In the future, MOTECH Machinery will keep to provide customers:
-Quality machines
-Competitive price
-Satisfied service



3 Ply Surgical Masks 3 Ply Disposable Surgical Masks Medical Face Masks Manufacturing Machine

 

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